Creating Long-Lasting, Durable and Slip-Resistant Stainless-Steel Staircase with Ramcoat Coating
CLIENT
Mountaire Farms
LOCATION
Selbyville, DE
INDUSTRY
Poultry Processing
FACILITY TYPE
Food Processing Plant
The Challenge
Mountaire Farms, a prominent player in the poultry processing industry, approached Ramcoat with a significant challenge: the need for a new set of stairs that could withstand the demanding conditions of their facility.
Their requirements included:
Durability: The stairs needed to be exceptionally durable to endure the high traffic and heavy usage typical in a poultry processing plant.
Slip Resistance: Safety was paramount. Mountaire Farms required a solution that would significantly reduce the risk of slips and falls, even when the stairs were exposed to moisture or other substances.
Anti-Corrosion: Given the environment's potential for moisture and cleaning agents, the stairs needed to be resistant to corrosion to ensure a longer lifespan.
High Traffic Sustainability: The stairs would experience continuous use by employees, so they had to be designed to withstand daily heavy traffic.
The Solution
Ramcoat, a trusted provider of industrial coatings, responded to Mountaire Farms' challenge with a comprehensive and tailored solution:
Custom Design Proposal: Ramcoat's team collaborated closely with Mountaire Farms to understand their needs and specifications. A fully stainless-steel staircase design was proposed, incorporating 3/16" and 1/4" plate materials for robustness.
Stair Treads and Landings: To enhance safety and slip resistance, Ramcoat recommended applying its slip-resistant industrial stainless-steel coating to the stair treads and landings. This coating would offer superior traction even in wet conditions.
Anti-Corrosive Coating: Given the facility's environment, Ramcoat which is an anti-corrosive coating was applied to the entire stainless-steel structure to ensure resistance against the corrosive effects of moisture and cleaning agents.
Quality Fabrication: Ramcoat used their parent company Ramco Solutions to fabricate the stainless-steel staircase according to the custom design and specifications.
Ramcoat Application: Ramcoat's slip-resistant stainless-steel coating was applied to the stair treads and landings, ensuring optimal traction and safety.
Installation: Ramcoat used their parent company Ramco Solutions to install the newly coated stainless steel staircase within Mountaire Farms' facility.
The Outcome
The implementation of Ramcoat's solution brought about a range of benefits for Mountaire Farms:
Long-Lasting Durability: The use of robust stainless-steel construction, combined with anti-corrosion measures, ensured the longevity of the staircase even in the demanding processing plant environment.
Enhanced Safety: The application of Ramcoat's slip-resistant coating significantly reduced the risk of slips and falls, promoting a safer work environment for employees.
High Traffic Performance: The carefully chosen materials and quality fabrication made the staircase capable of withstanding heavy daily traffic without compromising structural integrity.
Operational Continuity: The new staircase supported the smooth flow of operations by offering a reliable means of vertical movement for employees and equipment.
Conclusion
Ramcoat's custom-designed stainless-steel staircase coated with slip-resistant industrial stainless-steel coating proved to be an effective solution for Mountaire Farms' challenges.
By addressing the need for durability, slip resistance, anti-corrosion properties, and high traffic sustainability, Ramcoat contributed to a safer and more efficient processing environment. This case study underscores Ramcoat's ability to tailor turn-key solutions to meet unique industrial demands, showcasing its commitment to enhancing safety and operational performance in various industries.
