Enhancing Safety and Functionality with Ramcoat Slip-Resistant Poultry Grates
CLIENT
David Elliott Poultry Farm
LOCATION
Scranton, PA
INDUSTRY
Food Processing (Kosher)
FACILITY TYPE
Kosher Food Grade Processing Plant
The Challenge
David Elliott Poultry Farm, a reputable name in the kosher food processing industry, faced a dual challenge concerning their trench grate covers.
The existing trench grate covers in their facility presented two major issues:
Trash Infiltration: The existing bar grate covers had larger holes that allowed debris and trash to enter the trench drains. This posed a cleanliness concern and caused blockages in the drainage system.
Slip Hazard: The smooth surface of the current grate covers became slippery when exposed to moisture, compromising the safety of the workers who traversed these areas.
David Elliott Poultry Farm recognized the need for new trench grate covers that could address both these issues effectively without compromising their commitment to kosher standards and operational efficiency.
The Solution
To meet David Elliott Poultry Farm's unique requirements, Ramcoat, a trusted provider of slip-resistant industrial coatings, devised a comprehensive solution:
Needs Assessment and Custom Design: Ramcoat's experts conducted a detailed needs assessment, collaborating closely with David Elliott Poultry Farm to understand their requirements and challenges. A custom solution was developed to address the debris infiltration and slip hazard problems.
Trench Grate Cover Design: Ramcoat worked closely with the client to design new stainless steel trench grate covers. The design incorporated smaller drain holes to prevent trash infiltration while ensuring efficient water drainage. Additionally, the client's logo was intricately cut into the covers to maintain branding and aesthetics.
Slip-Resistant Coating Application: The custom fabricated stainless steel trench grate covers were coated with Ramcoat's slip-resistant industrial coating. This coating not only enhanced traction but also exhibited resistance to moisture and wear, crucial for maintaining safety in a food processing environment.
Quality Assurance and Customization: Each cover was subjected to rigorous quality checks to ensure that the slip-resistant coating was evenly applied and adhered effectively. The ability to customize the covers with the client's logo added a unique touch to the solution.
Installation: Ramcoat's team of professionals expertly installed the new trench grate covers in the designated areas of the facility.
“The grates are gorgeous and crazy non-skid!!! The guys love them. We want to make more of them.”
The Outcome
The implementation of Ramcoat's solution delivered a range of benefits for David Elliott Poultry Farm:
Enhanced Safety: The slip-resistant coating significantly reduced the risk of slips and falls among workers, ensuring a safer working environment.
Debris Prevention: The smaller drain holes in the custom-designed covers effectively prevented trash and debris from entering the trench drains, maintaining cleanliness and preventing blockages.
Custom Branding: The incorporation of the client's logo into the covers provided a branded and visually appealing element in the facility.
“We don’t just like them, they are awesome! The traction is unbelievable and the ability to customize them is really neat!”
Conclusion
Ramcoat's slip-resistant stainless steel coating proved to be an innovative and effective solution for David Elliott Poultry Farm's challenges with their trench grate covers.
By providing a customized design, superior slip resistance, and the ability to prevent debris infiltration, Ramcoat contributed to a safer and more functional working environment while aligning with the client's kosher food processing standards.
This case study showcases Ramcoat's commitment to tailoring solutions to meet specific industrial needs and its dedication to enhancing safety and efficiency in the workplace.
