Enhancing Workplace Safety with Ramcoat Slip-Resistant Industrial Stainless-Steel Coating
CLIENT
Mountaire Farms
LOCATION
Millsboro, DE
INDUSTRY
Food Processing
FACILITY TYPE
Poultry Processing
The Challenge
Mountaire Farms is a leading player in the food processing industry, responsible for producing high-quality food products that adhere to the strictest safety and hygiene standards. Within their processing facility, they encountered a significant challenge on their stainless-steel diamond plate scale decks used for weighing pallets of raw materials and finished products.
The scale decks were prone to becoming slippery, particularly when exposed to moisture and spills during the processing operations. This posed a serious risk to the safety of their employees who were responsible for loading and unloading the pallets onto the scale decks.
The frequent incidents of slips and near misses raised concerns about workplace safety, and employee morale. Mountaire Farms recognized the pressing need to address this safety issue to ensure a secure working environment for their employees and maintain the integrity of their operations.
The Solution
To tackle the challenge of slippery scale decks, Mountaire Farms turned to Ramcoat, a proven slip-resistant industrial coating solution.
Ramcoat had gained a reputation for its effectiveness in enhancing traction on various surfaces while also being safe for use in food-grade environments.
The steps taken to address the challenge were as follows:
Assessment and Consultation: Ramcoat's team of experts conducted a comprehensive assessment of the scale decks' conditions, including analyzing the type of stainless steel diamond plate, the nature of the processing operations, and the environmental factors contributing to the slip hazards.
Customized Coating Solution: Based on the assessment, a customized coating solution was formulated to provide optimal slip resistance while aligning with Mountaire’s hygiene and safety requirements.
Surface Preparation: The stainless steel diamond plate scale decks were thoroughly cleaned, degreased, and prepared to ensure proper adhesion of the Ramcoat coating.
Application of Ramcoat: Ramcoat's slip-resistant industrial coating was applied to the scale decks. The coating not only provided enhanced traction but also exhibited resistance to the chemicals, moisture, and wear associated with the food processing environment.
Quality Assurance: After the coating application, a quality assurance process was conducted to ensure uniform coverage, adhesion, and effectiveness of the slip-resistant properties. Comprehensive testing was performed to validate the slip-resistance of the coated surface under conditions simulating the processing operations.
Reinstallation and Testing: Once the Ramcoat was applied and deemed ready for use, the scale decks were reinstalled in their respective locations.
The Outcome
The implementation of Ramcoat's slip-resistant industrial coating yielded substantial benefits for Mountaire Farms.
Enhanced Workplace Safety: The incidents of slips and falls on the scale decks were dramatically reduced, leading to a safer work environment for employees.
Improved Employee Morale: Employees felt more confident while working on the scale decks, contributing to increased morale and job satisfaction.
Preserved Sanitary Standards: Ramcoat's food-grade compatibility ensured that the coating did not compromise the facility's strict sanitary and safety standards.
Operational Continuity: The slip-resistant coating helped prevent disruptions in the processing operations caused by accidents or injuries.
Long-Term Cost Savings: By preventing accidents and minimizing downtime, Mountaire Farms realized long-term cost savings associated with employee injuries, insurance claims, and operational interruptions.
Conclusion
The successful application of Ramcoat's slip-resistant industrial coating transformed Mountaire Farms scale decks into a safer and more secure working area.
By addressing the slip hazards that were prevalent in their food-grade processing plant, Ramcoat contributed to improving employee safety, operational efficiency, and overall peace of mind for the company. This case study serves as a testament to the efficacy of Ramcoat in mitigating slip risks in demanding industrial environments.
